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The exploration of new alloys with desirable properties has been a long-standing challenge in materials science because of the complex relationship between composition and microstructure. In this Research Article, we demonstrate a combinatorial strategy for the exploration of composition dependence of microstructure. This strategy is comprised of alloy library synthesis followed by high-throughput microstructure characterization. As an example, we synthesized a ternary Au-Cu-Si composition library containing over 1000 individual alloys using combinatorial sputtering. We subsequently melted and resolidified the entire library at controlled cooling rates. We used scanning optical microscopy and X-ray diffraction mapping to explore trends in phase formation and microstructural length scale with composition across the library. The integration of combinatorial synthesis with parallelizable analysis methods provides a efficient method for examining vast compositional ranges. The availability of microstructures from this vast composition space not only facilitates design of new alloys by controlling effects of composition on phase selection, phase sequence, length scale, and overall morphology, but also will be instrumental in understanding the complex process of microstructure formation in alloys.
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Bulk metallic glasses synthesized at specialized facilities at Yale using magnetron cosputtering are sent to Southern Connecticut State University for elemental characterization. Characterization is done using a Zeiss Sigma VP SEM coupled with an Oxford EDS. Characterization is automated using control software provided by Oxford. Collected data is processed and visualized using computational methods developed internally. Processed data is then organized into a database suitable for web retrieval. This technique allows for the rapid characterization of a combinatorial wafer to be carried out in ~11 hours for a single wafer containing ~600 unique compounds. © 2015 World Scientific Publishing Company.
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Combinatorial approaches comprised of combinatorial magnetron co-sputtering deposition and fast screening methods are introduced to study color as a function of composition in Au-based alloys. The microstructures of the thin films and bulk alloys are identified by X-ray diffraction, and their colors of the alloys are characterized by optical reflectivity. The results reveal that when comparing microstructures and reflectivity, thin films are similar to bulk alloys. In Au-Ag-Cu solid solutions, the color of the ternary alloy follows the rule of mixture. For colors resulting from AuAl2 intermetallic, the color of an alloy scales with the percentage of the intermetallic phase and the deviation from its ideal binary composition. In the Au-Al-Cu library, we found a ∼90 % AuAl2 area fraction compositional window where copper addition can be tuned to improve mechanical properties while keeping purple color, even though Al and CuAl2 phases exist. Moreover, when comparing the color in Au-Cu-Si-Ag amorphous and crystalline state solid solution for the same composition, the colors are essentially identical. © 2015 The Author(s).
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A series of noble metal high entropy alloys with up to six constituent elements has been produced by casting. PtPdRhIrCuNi forms single-phase face-centered cubic solid solution, and its stability is confirmed by annealing experiments. This alloy deforms homogeneously to ~30% to a high ultimate compression strength of 1839MPa. We discuss rules for the formation of single-phase solid solution.
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The implementation of electrochemical systems such as fuel cells has been hindered by the slow development of low cost high activity catalysts. Here we examine the oxygen reduction reaction performance of a combinatorial Pd-Au-Ag-Ti thin film library using high-throughput screening and correlate the electrochemical behavior to the crystallographic properties. We find compositions of ca. 40-60 at% Pd and 30-35 at% Au exhibit both a low overpotential of close to the value of pure Pt as well as high current density. We also observe a volcano-like relationship between the overpotential and the solid formation strain. This study provides compositional guidance towards the future synthesis of nanostructured quaternary Pd-Au-Ag-Ti alloys and suggests the potential for broader application of high-throughput electrochemical characterization by means of an automatic scanning droplet cell. © The Royal Society of Chemistry.
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Metallic alloys are normally composed of multiple constituent elements in order to achieve integration of a plurality of properties required in technological applications. However, conventional alloy development paradigm, by sequential trial-and-error approach, requires completely unrelated strategies to optimize compositions out of a vast phase space, making alloy development time consuming and labor intensive. Here, we challenge the conventional paradigm by proposing a combinatorial strategy that enables parallel screening of a multitude of alloys. Utilizing a typical metallic glass forming alloy system Zr-Cu-Al-Ag as an example, we demonstrate how glass formation and antibacterial activity, two unrelated properties, can be simultaneously characterized and the optimal composition can be efficiently identified. We found that in the Zr-Cu-Al-Ag alloy system fully glassy phase can be obtained in a wide compositional range by co-sputtering, and antibacterial activity is strongly dependent on alloy compositions. Our results indicate that antibacterial activity is sensitive to Cu and Ag while essentially remains unchanged within a wide range of Zr and Al. The proposed strategy not only facilitates development of high-performing alloys, but also provides a tool to unveil the composition dependence of properties in a highly parallel fashion, which helps the development of new materials by design.
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- Journal Article (6)
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- English (6)