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This research introduces the application of an innovative bio-inspired metaheuristic technique, termed the Crow Search Algorithm (CSA), to model a crucial industrial process - hot rolling manufacturing. Inspired by the foraging patterns of crows, the CSA algorithm has demonstrated its prowess in solving diverse optimization challenges. In the context of this study, the CSA algorithm is harnessed to fine-tune the parameters of a simulation model focused on predicting the force exerted during a hot rolling procedure. The proposed model takes into consideration a range of influential factors, including the initial temperature (Ti), width (Ws), carbon equivalent (Ce), gauge (hi), draft (i), and roll diameter (R). The findings underscore the CSA's capability to deliver an exceptional modeling performance characterized by swift convergence and high solution quality. By getting along very well with the proposed model with the CSA algorithm, a robust and efficient avenue to optimize the hot rolling process emerges, with the potential for expansion into other manufacturing domains. The computational and simulation results demonstrated that the proposed approach-based CSA outperformed different meta-heuristic search algorithms, such as the Salp Swarm Algorithm (SSA), Dandelion Optimizer (DO), Particle Swarm Optimization (PSO), Gray Wolf Optimizer (GWO), and Moth-Flame Optimization (MFO), in all test cases. The CSA has achieved the highest coefficient of determination (R2), equal to 0.97244, and the lowest mean squared error (MSE), equal to 1904.97, compared to its opponent algorithms. © 2024 IEEE.